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Accessories Cassette Style Mating Connectors H11, H15, H15S2, H15S4
Description
All 19" cassette type converters are equipped with either H11-, H15-, H15S2 or H15S4 male connectors. Mating female connectors are available as accessories according to the following tables. The four H-type connector versions are specially designed for power supply applications, capable of handling high operating currents. The connectors have an integrated code key system allowing many coding possibilities. Converters with high output current normally use two contacts in parallel to keep the voltage drop across the connector as low as possible. In case of very high currents, the connectors are fitted with round high current contacts.
H11 Connectors
This connector has eleven contacts in one vertical column marked 2 to 32. Mating and mounting conditions are according to DIN 41612. The connector contacts are hardsilver-plated and correspond to quality class 1, with respect to electrical and mechanical life time. Table 1: H11 Connector Survey
Female connector type STV-H11-F/CO STV-H11-FS/CO 2 STV-H11-FSR/CO STV-H11-FB/CO 1 STV-H11-FBER/CO 2 STV-H11-FP/CO 2 STV-H11-FBG/CO 2
1 2
Reference HZZ00101 HZZ00104 HZZ00102 HZZ00103 HZZ00113 HZZ00111 HZZ00199
Description of terminals Faston terminals 6.3 x 0.8 mm Faston terminals 6.3 x 0.8 mm, solderable (short moulding) Screw terminals, 90, 2.5 mm2 (AWG 13), torque 26.6 Ncm Solder pin 5.2 mm, 1.6 mm Solder pin 4.3 mm, 1.0 mm Press fit 6.5 mm, 1.0 mm Solder pin 5.2 mm, 1.6 mm, gold-plated contacts
Fig. 2 3 4 5 5 5 5
Integrated coding yes yes yes yes yes yes yes
See also matching Flexi-PCB for PCB-mounting of converters (See the Power-One WEB site Accessories/ Mounting Supports) Ask Power-One for availability
This connector type (male version) is used in the following converter series (case size): H (H02), M (M02), and PSL (L04).
Table of Contents
Page
Page Connector Retention Brackets CRB ................................. 8 Extraction Tool for High Current Contacts ........................ 8 Connector Retention Clips V ............................................ 8 Cable Hood ...................................................................... 9 Cable Hood Retention Brackets CHRB ............................ 9
Description ....................................................................... 1 H11 Connectors ............................................................... 1 H15 Connectors ............................................................... 3 H15S2, H15S4 Connectors .............................................. 5 Technical Data .................................................................. 7 Code Key System ............................................................ 7
SEP 29, 2003 revised to MAY 24, 2006
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Accessories Cassette Style Mating Connectors H11, H15, H15S2, H15S4
Mechanical Dimensions Dimensions in mm
95
90 10 x 7.62 = 76.2
7.62
12042
European Projection
84.8
Fig. 1 H11 front view, relating to figures below
Coding wedge
4
11.5 6.3 x 0.8 31.3
12038
10.7
8.5
K
I
H
G
6.5
F
2
5
8
11
14
17
20
23
26
Fig. 2 STV-H11-F/CO, Faston terminals 6.3 x 0.8 mm
12043
6.3 x 0.8 11.5
K
I
H
G
F
25.8
2
32
Fig. 3 STV-H11-FS/CO, Faston terminals 6.3 x 0.8 mm, solderable (short moulding)
Fig. 4 STV-H11-FSR/CO, screw terminals, max. 2.6 mm2 (AWG 13) max torque 26.6 Ncm
SEP 29, 2003 revised to MAY 24, 2006
10.9
2
5
8
11
14
17
20
23
26
29
32
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2.9 0.3
K
I
H
G
F
19.8
11.5
7.3
12044
2.90.3
5.5 7.4
2.90.3
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Accessories Cassette Style Mating Connectors H11, H15, H15S2, H15S4
2.90.3
11.5
12045
European Projection
X
2
5
8
11
14
17
20
23
26
29
32
5.08
Fig. 5 STV-H11-FB/CO, solder pins STV-H11-FBG/CO, solder pins
X = 5.2 Y = O 1.6 X = 5.2 Y = O 1.6
5.08
0.3
10 x 7.62 = 76.2 900.1
Y
2.80.1 5.63
STV-H11-FBER/CO, solder pins X = 4.3 Y = O 1.0 STV-H11-FP/CO, press insert pins X = 6.5 Y = O 1.0
Footprint for PCB-layout
H15 Connectors
This connector has 15 contacts in two vertical columns, marked 4 to 32 and is designed to meet DIN 41612. The connector contacts are hardsilver-plated and correspond to quality class 1, with respect to electrical and mechanical life time. Table 2: H15 Connector Survey
Female connector type STV-H15-FSR STV-H15-F/CO STV-H15-FB/CO STV-H15-FBG/CO 1 STV-H15-FP/CO 1 STV-H15-FWS/CO
1
This connector type (male version) is used in the following converter series (case size): PSS (S01), S (S02), Q (Q01), LPC (Q03), P (Q04), PSK (K01), K (K02), S (S02), T (T01), for output currents 18 A.
Reference HZZ00107 HZZ00106 HZZ00112 HZZ00197 HZZ00117 HZZ00114
Description of terminals Screw terminals, 90, 2.5 mm2 (AWG 13), torque 26.6 Ncm Faston terminals 6.3 x 0.8 mm Solder pin 4.0 mm, 1.6 mm Solder pin 4.0 mm, 1.6 mm, gold-plated contacts Press fit 4.5 mm, 1.0 mm (double-pin version) Solder pin 10.1 mm, 1.6 mm, 90 bent contacts
Fig. 7 (7) 8 8 (8) 9
Integrated coding no yes yes yes yes yes
Ask Power-One for availability
Mechanical Dimensions Dimensions in mm
95
90
12046
European Projection
Fig. 6 H15 front view, relating to the next figures
SEP 29, 2003 revised to MAY 24, 2006
Page 3 of 9
12.4
14.8
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Accessories Cassette Style Mating Connectors H11, H15, H15S2, H15S4
84.9
12039
4
3.3
84
32
8.0
301
14.8
Fig. 7 STV-H15-FSR, Screw terminals, no coding, max torque 26.6 Ncm STV-H15-F/CO, Faston terminals 6.3 x 0.8 mm (identical dimensions, but not shown). The orientation of the faston terminals can be horizontal or vertical, depending on supplier.
4 2.8
1.6
32 5.08
3
0.3
14 x 5.08 = 71.12 90 Footprint for PCB-layout
8.17
Fig. 8 STV-H15-FB/CO, solder pins
10.16
3.5
10.1
10.1
European Projection
12047
12053a
3
32
2.54
7.62 88.9
14 x 5.08
4
min. 10.1 3.5 6
Fig. 9 STV-H15-FWS/CO, solder pins for PCB mounting
SEP 29, 2003 revised to MAY 24, 2006
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14.9
3
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Accessories Cassette Style Mating Connectors H11, H15, H15S2, H15S4
H15S2, H15S4 Connectors
This special connectors derive from the H15 connectors having 7 standard contacts as above, combined with 2 (H15S2) or 4 (H15S4) high current contacts (jacks) according to DIN 41626. These jacks are specially designed to handle currents from 20 A up to 40 A. They correspond to quality class 1, with respect to electrical and mechanical life time. The contact material is high quality Beryllium-Copper (CuBe treated) with gold-plated surface. The high current jacks are joint separately to the connectors. To install them, carefully follow the assembly instructions. It is extremely important to solder cables, screw cable terminals or heat shrink sleeves to high current jacks first, before inserting them into the moulding. Paralleled converters should preferably be interconnected on current bars or at a star point. Using screw versions, the two outer high current jacks may Table 3: H15S2 and H15S4 Connector Survey
Female connector type STV-H15 S2-FSF/CO STV-H15 S2-F/CO STV-H15 S4-FSF/CO STV-H15 S4-F/CO Reference HZZ 00116 HZZ 00115 HZZ 00110 HZZ 00105 Description of terminals
be inserted at a 90 angle in order to prevent possible short circuits between the cable terminals, especially in applications with high vibration environment. Heat shrink sleeves might be necessary for further isolation purposes or to keep clearances and creepage distances at specified levels. An extraction tool allows removal of the high current jacks for replacement (see fig. 15).
Caution: The use of an adequate cable strain relief device (e.g. Cable Hood etc.) is essential, in order to protect the high current contact jacks from damage. Never screw, solder or manipulate these contacts when the connector is plugged into the male connector! The use of highly flexible cables is strongly recommended.
This connector type (male version) is used in the following converter series (case size): PSK and PSS (K01), K (K02), P (Q04) with output currents 20 A.
Fig. 10 (10) 12 (12) 13 (13)
Integrated coding yes yes yes yes yes yes
11 faston terminals 6.3 x 0.8 mm, 2 screw jacks 1 11 faston terminals 6.3 x 0.8 mm, 2 solder jacks 1 7 faston terminals 6.3 x 0.8 mm, 4 screw jacks 1 7 faston terminals 6.3 x 0.8 mm, 4 solder jacks 1 7 screw terminals 90, 2.5 mm2, torque 26.6 Ncm, 4 solder jacks 1 7 screw terminals, 90, 2.5 mm2, torque 26.6 Ncm, 4 screw jacks 1
STV-H15 S4-FLS/CO 2 HZZ 00109 STV-H15 S4-FSR/CO 2 HZZ 00108
1 2
Spare jacks are available on request: screw version YVM002, solder version XMB045. Not for new designs. Use female connectors with faston terminals instead.
Delivery content: H15S2 (S4) moulding, two (four) high current jacks and assembly instructions. Screw versions also include four M4 screws with washers and heat shrink sleeves. Mechanical Dimensions (in mm)
95
90
32 28 24 20 16 12
12054
European Projection
30
26
22
18 84.9
14
8/10
4/6
12.4
14.8
30.3
13
Fig. 10 STV-H15 S2-FSF/CO 11 faston terminals and two screw jacks. STV-H15 S2-F/CO 11 faston terminals and two solder jacks (solder jacks are shown in fig. 13).
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10.1
Accessories Cassette Style Mating Connectors H11, H15, H15S2, H15S4
95
90
24 20 16 12
12048
30/32 26/28
22
18
14
8/10
4/6
Fig. 11 H15 S4 front view, relating to figures below
14.8
84.9
3
12.4
12049
10.1
8
4
7.6
41.6
30.3
European Projection
13
Fig. 12 STV-H15 S4-FSF/CO, 7 faston terminals and 4 screw jacks STV-H15 S4-F/CO 7 faston terminals and 4 solder jacks (solder jacks are shown in fig. 13.)
84.9
3
12.4
12040
O 3.5
40.5
30.6
14.8
Fig. 13 STV-H15 S4-FLS/CO, 7 screw terminals (max torque 26.6 Ncm) and 4 solder jacks STV-H15 S4-FSR/CO, 7 screw terminals (max torque 26.6 Ncm) and 4 screw jacks (screw jacks are shown in fig. 12) The connectors with 7 screw terminals shown in fig. 13 should not been used for new designs. Use connectors with 7 faston terminals instead as shown in fig. 12.
SEP 29, 2003 revised to MAY 24, 2006
Page 6 of 9
10.1
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Accessories Cassette Style Mating Connectors H11, H15, H15S2, H15S4
Technical Data
Table 4: Connector data
Type Mechanical data Number of poles Mating cycles Insertion/withdrawal forces max. Electrical data Clearance distance contact/ground Creepage distance contact/contact Test voltage VAC Operation voltage VAC Operation current per contact Contact resistance Insulation resistance at 100 VDC Miscellaneous data Operating temperature Contact surface Moulding material Flammability Approvals - 55 to 125 C 6 m Ag PBTP/PC UL 94V-0/UL 94 V-1 -55 to 125 C 6 m Ag PBTP/PC UL 94 V-0/UL 94 V-1 -55 to 125 C 6 m Ag 1.3 m Au PBTP UL 94 V-0 TA = 20 C TA = 70 C TA = 95 C 4.5 mm 8.0 mm 3100 500 20 A 17 A 14 A 8 m 1012 4.5 mm 8.0 mm 3100 500 15 A 12 A 9A 8 m 1012 15 A 12 A 9A 8 m 1012 4.5 mm 8.0 mm 3100 500 40 A 35 A 25 A 1 m 11 500 80 N 15 500 90 N 11/ 7 500 90 N 2/4 500 10/1.6 N H11 H15 H15S2/H15S4 Fastons High current
Code Key System
An efficient coding system is of great importance and cannot be valued highly enough in complex electronic systems. Since power supplies handle high currents and voltages, any false connection could not only be extremely dangerous but also quite costly. This integrated polarizing system allows effortless coding by the simple insertion of Coding Wedges into the female connector mouldings. The corresponding counter-parts, i.e., the coding tabs of the male moulding just have to be broken off to match the right female part. Major advantages are high mechanical stability and easy handling. The H11 connectors have 10 and the H15 connectors have 8 coding positions. Using 4 coding wedges results in 210 (H11) respectively 70 (H15) different coding possibilities. Coding wedges are available as accessories to female connectors with the following item number: Description: Reference: Delivery content: Codierkeil (5X) HZZ00202 5 pcs.
2 5 8 11 14 17 20 23 26 29 32
12041
K
I
H
G
F
Coding tab Coding wedge
6.5
4
K
I
H
G
F
2
5
8
11
14
17
20
23
26
29
32
Fig. 14 Integrated code key system
SEP 29, 2003 revised to MAY 24, 2006
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Accessories Cassette Style Mating Connectors H11, H15, H15S2, H15S4
Extraction Tool for High Current Contacts
High current plugs and jacks can be disassembled from the moulding by means of a special Extraction Tool (H15 S2, H15 S4). Holding the extraction tool over the centre of the connector's female contact the outer part of the extraction tool should be fed between the moulding and the outside of the female contact itself. This releases the spring clip fixing the contacts, in order to pull the contacts out of their moulding for replacement. If the operation is performed correctly very little force is required. Extreme care should be taken since incorrect procedure and excessive force could damage the tool and/or connector. This tool is available as an accessory for both screw or solder high current contacts.
Note: In order to avoid damage, never manipulate high current contacts when plugged-in!
Fig. 15 Extraction tool
Connector retention clips (unlocked)
Description: Reference:
Extraction tool HZZ00150
Connector Retention Clips V
The retention clip V is an accessory which guarantees secure connection even under severe vibration, as for example in mobile applications. One connector retention system fits to almost all units and all of the aforementioned connector types. The following converter series are delivered with prepunched holes in the back plate for fast field-mounting of retention clips: H, M, K, PSK, PSL, PSS, S and T (Q, LPC, P series only in combination with Mounting Plate Q [HZZ01215]) Description: Reference: Delivery content: Retentionclip (2x) HZZ01209 2 pcs.
Connector retention clips (locked)
Fig. 16 Connector retention clips
Connector Retention Brackets CRB
An alternative to the above mentioned retention clip V is the connector retention bracket. They are attached to the back plate by one screw each with a torque of 20 to 30 Ncm. Table 5: Connector Retention Bracket Survey
Connector series H, M, PSL K, PSK S, PSS T Q, P LPC Item number [Reference] CRB-HKMS [HZZ01216] Delivery content 2 brackets 2 screws 2 washers
CRB-Q [HZZ01217]
Fig. 17 Connector retention bracket CRB
SEP 29, 2003 revised to MAY 24, 2006
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12050
Accessories Cassette Style Mating Connectors H11, H15, H15S2, H15S4
Cable Hood
A cable connector housing or cable hood is available for all female H15, H15S2 and H15S4 type connectors with faston terminals (not suited for screw terminals). It serves as a strain relief, isolates connections and protects cables. Item number: KSG-H15/H15S4 Reference: HZZ00141 Delivery content: Housing shell, cable duct with covers, cable clip, cable boot and screws If using the cable hood together with retention clips, a special version is available, where both sides of the hood are slightly modified in order to allow for insertion of the clips. The cable hood with retention clips has been tested to withstand vibrations according to IEC/EN 60068-2-6: 5 g, 7.5 h (2.5 h per axis). Item number: KSG-H15/H15S4-V Reference: HZZ00142 Delivery content: Housing shell, cable duct with covers, cable clip, cable boot and screws
European Projection
68
Modification for use with Retension Clip
110
Fig. 18 Cable hood for H15 and H15S4 connectors
Cable Hood Retention Brackets CHRB
The cable hood can also be fixed to the converter case with two U-shaped cable hood retention brackets. Available for H, M, K, PSK, PSS, PSL, S, T series. Item number: CHRB-KSG Reference: HZZ01218 Delivery content: 2 brackets with 2 screws
Fig. 19 Cable hood retention bracket CHRB
NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the respective divisional president of Power-One, Inc. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice.
SEP 29, 2003 revised to MAY 24, 2006
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12051
20.2

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